Document Type

Article

Publication Date

4-2026

Publisher

Nature Publishing

Source Publication

Scientific Reports

Source ISSN

2045-2322

Original Item ID

DOI: 10.1038/s41598-026-47926-4

Abstract

Additively manufactured (AM) metals offer the potential for customizable, cost-effective components, but qualification and certification are crucial. Key to this process is understanding pore dynamics under stress, typically analyzed using micro-computed tomography. This study introduces laboratory-scale “betatron” x-rays from laser wakefield acceleration as a high-throughput alternative for x-ray tomography of advanced materials, such as AM AlSi10Mg alloys. Coupled with 3D finite element modeling, this method provides detailed insights into stress-porosity interactions. The approach delivers high-resolution scans, revealing that pore shape and local triaxiality significantly influence fracture dynamics, supporting advanced material characterization. This work also demonstrates the potential and versatility of laser-betatron x-ray μCT for generating large datasets to accelerate our understanding of the stochastic, process-specific nature of pore formation in AM alloys.

Comments

Published version. Scientific Reports Vol. 16, No. 19058 (April 2026). DOI. © 2026 The Author(s). Used with permission.

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